Application of thermostat on thermoforming machine

1 Introduction

The plastic forming technology, that is, the plastic sheet (plate) material hot forming processing technology, also called thermoplastic molding, is one of the plastic secondary processing industrial technologies. Using the vacuum suction generated by the vacuum pump, the thermoplastic plastic sheet such as PVC, PET, PETG, APTT, PP, PE, PS, etc., which has been softened by heating, is passed through a mold, and the sheet (plate) material is deformed by vacuum pressure to achieve the required shape and size. Or attached to the surface of various shapes of products, supplemented by supporting processes to achieve the purpose of application.

2 system introduction

Blister molding equipment includes clamping systems, heating systems, vacuum and compressed air systems, and forming dies. One of the main processes of the plastic forming process of plastic sheet is the heating of the sheet (plate). This machine uses infrared heating method. The heat transfer form of infrared light is radiation heat transfer, with penetrating power, simultaneous heating inside and outside, efficient and rapid heating, small thermal inertia, and can start work without warming up.


Figure 1 field application diagram


3 DT3 thermostat

Delta's new generation temperature control DT3 supports the fastest sampling period of 0.1S, providing a variety of superior control modes and auto-tuning functions: Self-Tuning, FUZZY, PID, ON/OFF, Manual, among which the newly developed Fuzzy fuzzy control function It is possible to dynamically adjust multiple sets of PID parameters within a certain range when the set temperature is different from the actual temperature difference. When the detection is significantly different from the SV, the system immediately recalculates the PID to achieve a fast response. It can be seen from the figure that when the interference enters and the interference disappears, the FUZZY PID reaction speed is much faster than the traditional PID and converges faster.


Figure 2 traditional PID control effect


Figure 3 Fuzzy PID control effect


The DT3's three-color LCD display provides a simple and clear visual interface that visually displays the current operating status of the instrument. If an abnormal state such as an over-temperature alarm occurs, the user can be alerted by the display chromatic aberration. In addition, DT3 also provides powerful function scalability, such as RS485, event input, transmission output, remote remote input, CT current detection function module, the application is more flexible.

The heating area of ​​the blister machine is large, and it takes dozens of ceramic infrared heating sheets to work together to achieve the required heating power, and the temperature of the entire heating area is basically the same. After the mold is closed, the heat dissipation on the surface of the material is about the same. As long as the output power of the heating sheets in all the heating zones is the same, the temperature can be kept stable.

The plastic forming process is: feeding plate (sheet) - clamping - heating softening - plastic forming.

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